1>. Cutting inspection:
1. The arrangement of the cloth to be cut must be put on the cutting bed by the method of one and one back, the hair direction must be consistent;
2. The number of cut plush layers shall not exceed 8, T/C cloth, nylon cloth, electronic velvet, woolen cloth and other thin fabrics shall not exceed 36 layers;
3. Check whether the cutting piece is consistent with the cutting plate and whether there is any error between the top layer and the bottom layer of the cutting piece.
4. The color of the cutting is not allowed to have chromatic aberration, must be consistent with the signature. No discoloration may occur during the friction and wash test;
5. The cloth that has white edge, when cutting a bed, pay attention not to put white edge in, every cut piece has white edge should regard as unqualified product.
2>. Seam inspection:
1. Seam stop shall be no less than 3/16 “for small toys not less than 1/8”;
2. When sewing, the two pieces of cloth must be aligned and the stop should be even. Different widths and widths are not allowed. (especially circular and radian cutting seams and face sewing);
3. Stitch spacing should be no less than 9 stitches per inch;
4. There must be a return pin at the end of the seam;
5. Thread for sewing must meet tension requirements (see QA test method above) and use the correct color.
6. In the seam, the lathe worker must use a clip to pull the plush into the seam, to avoid the formation of bald belt;
7. The sewing on the cloth mark, first of all should check whether the cloth mark is correct, do not allow the text on the cloth mark, letters into the car. Cloth marks can not wrinkle, the position can not be reversed;
3.> Manual quality inspection :(inspection of finished products shall be conducted according to manual quality standards)
Handwork is the key process of toy production, and it is the transition stage from semi-finished products to finished products, which determines the image and quality of toys. Quality inspectors at all levels must strictly follow the following requirements for inspection.
A. Check whether the eyes used are correct and whether the quality of the eyes conforms to the standard. Any eyes with flecks, blisters, defects or scratches are unqualified products and cannot be used;
B. Check whether the eye pads are compatible. If they are too big or too small, they are not acceptable.
C. Understand that the eyes are fixed in the correct position of the toy, and any mistake in height or distance between eyes is not acceptable;
D. The best strength of the eye stapling machine should be adjusted when fixing the eyes, and the eyes should not be cracked or loosened;
E. Any eyewear must be able to withstand a tension of 21LBS
4.> Packaging inspection
A. Check whether the label of the outer carton is correct, whether there is wrong printing or missing printing, and whether there is useless wrong outer carton. Whether the printing on the outer box is in conformity with the requirements, oil stains or blurring is not acceptable;
B. Check whether the tag of the toy is complete and used incorrectly;
C. Check whether the playing method and position of the toy tag are wrong;
D. any serious or minor defects found in the stuffed toys must be identified to ensure that they are not defective.